Multi-Angle Saw

Description

The Spiroll Multi-Angle Saw is designed for cutting the slabs directly on the production beds. The saw can cut any angle from 0-90 degrees in the hollowcore slabs. It can perform large skews and shallow off sets and also drive long cuts/rips down the entire length of the slab.

The saws are designed to be used in an aggressive working environment. They are extremely robust and very easy to maintain with off the shelf spare parts. The frames are strong and give excellent stability which is very important to maximise blade life.

Multi-Angle Saw

The operator sits on a sprung seat in the cabin and controls all the movements by means of two pilot operated hydraulic joysticks which maximise comfort and provide close control. The operator has a clear unobstructed view of the cutting point on the slab.

The blade head mechanism is up in the air away from the cutting point so that no spray and contaminants can get in the moving parts. All the hydraulic and electrical components are easy to access which also helps with minimal maintenance downtime.

Clear unobstructed view

The saw head operates on a precision slide way movement running on the same linear bearing rails used in CNC milling machines. The saw head cuts using a vertical plunge movement. This allows high precision movement; minimal vibration and minimses the distance required between the casting beds.

To ensure accurate cutting we have a digital encoder accurate with in +/- 0.1 degrees giving the required angle on a digital readout within the control cabin. There is also a laser marker which projects a line on the cutting point on the slab. These features make it easier for the operator to line the blade and cut the required angle in the slab.

The saws are very efficient and have a fast driving and cutting speed. There is a highly efficient blade drive mechanism as the blade drive motor is mounted directly on the cutting head. This minimises the reduction in lose of energy due to friction and inefficiencies in power transmission.

The saws can be easily set-up to be used with a range of diamond blades from 800mm – 1300mm in diameter. This ensures you use the optimum blade depending on the maximum depth of precast product.

The saw has a CCTV system so that the operator can see in front of the hydraulic cable reels where the view is restricted.

The saw can also be supplied complete with two hydraulic cable reelers for power and water. Each reeler would be supplied complete with 130 metres of cable/hose as standard (maximum length 180 metres).

The saw can be designed/built to work in conjunction with any existing type of casting bed.


Benefits

  • Cut any angle in the concrete slab.
  • Very easy to maintain.
  • Extremely robust.
  • Fast/accurate cutting.
  • Prolonged blade life.

Features

  • Pilot operated hydraulics.
  • Safe, comfortable working area with a clear unobstructed view of the cutting point.
  • Blade head mechanisms up in the air away from contamination.
  • Precision slide way movement with linear bearing rails used in CNC milling machines.
  • Encoder accurate within +/- 0.1 degrees and digital angle readout in the cabin.
  • Laser marker.
  • Hydraulic cable reelers.

Specifications

Dimensions

Length

6.30m

 

Width

2.10m

 

Height

3.20m

 

Weight

6,200kgs

Power

Blade

45kW/55kW

 

Hydraulics

9.0kW

 

Cable Reelers

0.5kW

Blade Size

 

900/1300mm

Max Cutting Depth  

500mm

Max Cable Length  

170m

Travel Speed

 

30m/min

Cutting Time

  50-70 seconds

Electrics

  380/415v 50/60Hz

Max. Current

  100amps


Contact Us

Tel: +44 (0)1332 365 131
Fax: +44 (0)1332 291 736

Address:
Spiroll Precast Services Ltd.
Unit 2, Kingsway Industrial Park
Derby
DE22 3FP
United Kingdom

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About Spiroll

Spiroll deliver total solutions for hollowcore factory start-ups, providing machinery and support that achieves a quick payback. As well as supporting a low cost entry strategy,...

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