Bed Cleaner

Description

The Bed Cleaner is a multi-purpose machine that has been designed to speed up all the labour intensive activities in the manual preparation of the casting beds ready for hollowcore production.

The Bed Cleaner is powered by a water cooled, four cylinder, low emission diesel engine. It is hydraulically controlled by the operator who sits within the safety of the protective cabin. He sits sideways on a sprung seat in the cabin so that he has a clear view in both directions of the casting bed.

Spiroll Bed Cleaner

The Spiroll Bed Cleaner has three rotating brushes that clean both the bed pallet and the chamfer rails. We can provide additional brushes if required to clean the gulleys between the beds. It cleans the bed at a speed of 25 metres per minute.

The Bed Cleaner sprays mould oil/release agent whilst travelling in the reverse direction. A light even coat is applied by the six spray nozzles to the entire width of the bed one pass at 40 metres per minute.

The Bed Cleaner is also designed for simultaneous multi-strand pulling. The hydraulic strand carrier can pull up to 10 x 12.5mn prestressing strands at a time at a speed of 40 metres per minute.

Bed Cleaner Pulling Prestressing Strand

The Bed Cleaner design incorporates an interchangeable curing cover trolley. This device enables the machine to both lay and pick-up individual production bed insulation covers which assist in accelerating the curing time of the slabs. We can supply the insulation covers and roller drums for individual beds as an optional extra. They can be supplied in any length and fitted onto the cover roller drums supplied with the bed cleaner.

Bed Cleaner Cover Roller Unit

The base cloth is made with a high tenacity polyester, coated under constant tension in both warp/weft direction & throughout. The surface has a thick layer of high performance surface polymer over the surface of the yarns. They are resistant to mildew and dirt and are anti-adhesion of atmospheric pollution. They have three times less elongation than conventional fabric.


Benefits

  • Faster cleaning process of the casting beds and rails
  • Faster spraying of the mould oil/release agent
  • Faster and safer operation in wiring the bed
  • Faster laying/pick-up of the slab insulation covers

Features

  • Rotating main bed brush
  • Two additional chamfer rail brushes
  • Six mould oil spray nozzles
  • Pulls up to 10 x 12.5mm strands
  • Lays slab insulation covers
  • Picks up slab insulation covers
  • Low emission 4 cylinder diesel engine

Specifications

Dimensions

Length

4.90m

 

Width

2.14m

 

Height

2.40m

 

Weight

2,800kgs

Power

Engine

4 Cylinder Diesel

 

Motors

31.5kW @ 2500rpm

 

Drive

2 travel speeds 4WD

Travel Speed

 

40m/min

Sprayer Tank

  45 Litres

Strand Puller

  10 x 12.5mm Strands

 

Slab Insulation Cover Specifications

Colour

Opaque/White

Fabric Weight

1100g/sqm

Adhesion

12DaN/5cm

Tear Strength 63DaN

Break Strength

420DaN

Temperature Resistance

-30°c/+80°c

Fire Resistance  M2/DIN  4102/BS5438


Contact Us

Tel: +44 (0)1332 365 131
Fax: +44 (0)1332 291 736

Address:
Spiroll Precast Services Ltd.
Unit 2, Kingsway Industrial Park
Derby
DE22 3FP
United Kingdom

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About Spiroll

Spiroll deliver total solutions for hollowcore factory start-ups, providing machinery and support that achieves a quick payback. As well as supporting a low cost entry strategy,...

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